Showing posts with label mechatronics. Show all posts
Showing posts with label mechatronics. Show all posts

Wednesday, October 8, 2014

Wheel genuises: UAB team is teaching Army's self-driving trucks a new way to move


Amazon got the world talking with its promise of aerial drone deliveries. Google is making progress toward its dream of a driverless car. But the U.S. Army has already surpassed the tech giants with an operational convoy of robot-driven trucks capable of traveling up to 40 miles per hour.

A self-driving convoy could deliver supplies without putting soldiers in harm’s way, or let those soldiers keep their eyes out for bandits instead of keeping them glued to the road. The Autonomous Mobility Appliquè System (AMAS), built for the Army’s Tank Automotive Research, Development and Engineering Center (TARDEC), has demonstrated its prowess in several online videos (see an example below).



Now researchers in the UAB School of Engineering are working with TARDEC on an even more powerful unmanned system — one that will use smart tires, enhanced sensors and some very quick thinking to guide trucks safely over rough terrain.

Convoy!

Vladimir Vantsevich, Sc.D., Ph.D., professor in the Department of Mechanical Engineering, and director of the UAB Vehicle and Robotics Engineering Laboratory, is an expert on the unique design challenges of multiwheeled vehicles. He has teamed up with UAB Ph.D. candidate Jeremy Gray, who is also a member of TARDEC’s Ground Vehicle Robotics group, on the unmanned convoy project.

Teaching a six-wheeled, 18-ton truck to make smart driving decisions is one problem. String several more behind it, and the challenges multiply. “Imagine: no drivers, just five trucks, following the lead vehicle,” said Vantsevich. One issue is that, even though they are in a line, each vehicle is experiencing different terrain.

“They’re following the same track, so each vehicle will compress the soil a little more, changing its physical properties,” Vantsevich said. “How do you redistribute power between the wheels to overcome this? If one gets stuck, how do you teach the others to avoid that obstacle? No one has ever done this before.”

Big Wheels Keep on Turning

In 2013, Vantsevich and Gray, along with TARDEC’s Jim Overholt, presented an algorithm that unmanned vehicles can use to react to changing ground conditions in real time. Putting that method into practice has required them to make several technical leaps.

Compared to Google’s self-driving car, “an off-road vehicle requires much more information about its surroundings,” Vantsevich explained. A car driving on a highway will pretty much experience the same interaction between tire and asphalt throughout its trip, he says. “But a wheel going over off-road deformable terrain is experiencing continuous changes in its dynamics and motion.”

The UAB researchers are dealing with this challenge by developing tires that read and react to their environment at unprecedented speeds — fast enough to respond to an obstacle while they are moving over it. “You have 60 milliseconds to understand what is going on with the tire, make a decision — should you change the torque of the tire, and in which direction? — and send a signal to the motor controlling that tire,” Vantsevich said.

At One With the Road

To accomplish this, the engineers are designing new types of high-speed sensors, and embedding them in the trucks’ tires and wheels. They are also devising ways to transmit this information from truck to truck, giving following trucks early warning about approaching hazards and terrain conditions.

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Vantsevich declines to describe the new sensors and transmission methods in detail while patents are pending. He is no stranger to innovation, with 30 certified inventions related to the dynamics, energy and fuel efficiency of multiwheel-drive vehicles. In a related project, Vantsevich and Mostafa Salama, a Ph.D. candidate at UAB, are developing new control algorithms to boost fuel efficiency in unmanned vehicles by giving each wheel its own electronic brain.

“I want my vehicle to be able to move from point A to point B with minimum power loss, and to do that I need to minimize the power loss that happens between each tire and the terrain,” said Salama. He has already adapted his original mathematical solution to this problem into a working prototype. Now he is refining that prototype in the Vehicle and Robotics Engineering Laboratory.

These techniques could eventually let unmanned vehicles travel farther, and improve the efficiency of even conventional vehicles, Vantsevich notes. A 40-ton truck, for example, could improve efficiency up to 12 percent with this approach, he says. “That represents a huge fuel savings.”

Lessons From the Frontier

This summer, Vantsevich shared details from his unmanned convoy work with researchers from 15 nations at a NATO Advanced Study Institute (ASI) on “Advanced Autonomous Vehicle Design for Severe Environments” in Coventry, England. The ASI, supported by a NATO grant received by Vantsevich, was arranged and conducted with Coventry University and Sweden’s Royal Institute of Technology. Vantsevich is also the editor of two new series of books that explore hot topics in ground vehicle engineering (Taylor & Francis, CRC Press) and robotics engineering (ASME Press).

UAB students can learn the fundamentals of these new fields in several courses that Vantsevich has developed in the School of Engineering. Although they cover everything from robot design to innovative methods of power distribution, the courses have a unifying theme: mechatronics. This emerging discipline takes an interdisciplinary approach to engineering problems, acknowledging that today’s devices are a complex intermingling of mechanical, electrical and computer systems.

Courses such as Systems Modeling and Controls, which Vantsevich taught to undergraduates in the spring 2014 semester, are all part of a mechatronics track that encompasses classes at the undergraduate and graduate levels, Vantsevich says. “We’re sharing our knowledge with a younger generation, and encourage them to work in these directions.”

Monday, September 2, 2013

Mechatronics: from minivans that predict crashes to unmanned battlefield rovers

Remember the Subaru ad about how its cars "transfer power from the wheels that slip to the wheels that grip"?  Behind and beyond that jingle is an emerging field of engineering described by technical terms like mechatronics and agile vehicle dynamics.

Foxhound Vehicle. Courtesy UK Ministry of Defense.
The field seeks to design intelligent vehicles that adjust power distribution to the wheels, suspension stiffness and traction control with extreme speed in the face of changing road conditions. When perfected, such "agile" vehicles will make proactive decisions to avert crashes as the wheels begin to spin.

Systems that transfer power to the gripping wheels are also a must for vehicles meant to operate on loose soil for farming, construction, emergencies or military operations. Agile, unmanned vehicles, for instance, will soon negotiate the chaotic terrain of battlefields and disaster zones, making their own decisions while climbing out of ravines or driving over downed power poles.

We thought to talk with Vladimir Vantsevich, Ph.D., a specialist in vehicle design, as he gets set to host the UAB “agile vehicle” symposium Sept. 8-11, 2013, at the Hilton Birmingham Perimeter Park Hotel. The event will be the first to assemble experts in the specialty from around the world, and it will explore ground vehicle dynamics, energy efficiency and performance in severe environments.


Show notes for the podcast: 

1:17 Dr. Vantsevich earned his Ph.D. and Sc.D., the highest degree in the former U.S.S.R., from Belarusian National Technical University. Belarus is an independent country and home to several automotive design companies. In 1997, he received an assignment to work the deputy permanent representative from Belarus to as for the United Nations, where for the years he worked on issues related to the protection of intellectual property rights as part of the U.N. Commission on Science and Technology. After three and a half years there, he took a facutly position at Lawrence Technical University in Michigan, where he built automotive engineering programs for 11 years, before coming to UAB a year ago.

2:10  Dr. Vantsevich is a pioneer in the design of systems that distribute power between the wheels. What may seem like a technical detail has everything to with the ability of a passenger car to achieve traction on a wet road, not to mention its fuel efficiency

3:33 Dr. Vantsevich holds 30 certified inventions and is well known in the American Society of Mechanical Engineering, with most of his innovations concerned with slip differentials. A differential is a set of gears that enable wheels to rotate at different speeds as the engine applies power to them and as road conditions vary. When a car turns for instance, the wheel travelling around the outside of the turn must roll farther and faster than its counterpart on the inside. A limited slip differential is a gear arrangement that, in an off-road environment, senses when one wheel if off of the ground or has hit a patch of ice and transfers power to the wheels still in contact with the ground.

6:30 Alabama's reputation is growing internationally as a center for automotive engineering, and now is a great time to gather leaders in Birmingham to decide on next steps for the field. The symposium promises to have a positive impact on UAB and local automotive companies as well, potentially helping them to recruit talent to the area, Dr. Vantsevich said.

8:58 The symposium also focuses on dynamics, the study of what happens when you apply forces to a moving body, say a vehicle. What happens to a car when you combine the forces transmitted by the engine to the wheels with those applied by the wheels to the ground combined with a strong side wind?

12:14 Many ads about luxury cars talk about the "active safety features" available in new cars today.  Your car might issue a warning if you attempt to change lanes into space already occupied by another car.  It might tell you if you're about to back out of parking space into an oncoming car. Despite these wonders, there is still tremendous potential to improve these systems, Dr. Vantsevich said. To realize their potential will require researchers to develop theoretical and analytic foundations, the agile dynamic underpinnings of future systems. The symposium in Birmingham will launch some of those efforts.

14:48 There also may be value in creating unmanned vehicles that are autonomous, with no need for remote control as they go about their mission and stream intel back to headquarters. Such "ground drones" may save many soldiers lives, but only if they are capable of negotiating extreme terrain. If their mission requires them travel long distances, such vehicles must also be fuel efficient, and especially in the case of autonomous rovers deployed to the surface of Mars.

16:52  Furthermore, such unmanned vehicles would often have a "mission-related payload," like a robotic arm on top. Experts in mechatronics would have to consider how the weight and motion of the arm changed the agile vehicle dynamics and performance.as a rover drove up a steep slope.

18:54 While cars started out as mechanical systems, like wind up clocks based gears and mechanisms but no electricity, they have become something else, said Dr. Vantsevich. Cars today might have five computers, which is more than the space shuttle had. The interplay between mechanical, computer and electrical systems of any device, from a smart phone to a car, is the province of mechatronics. It's not just a combination of separate mechanical, electronic and computer systems, but an approach where different sets of physics become one.

23:55 In recent years, car designers have added many electronic devices to cars in seeking to improve their performance and fuel efficiency. An unintended result is that today's car has two kilometers of wires running though it that together weigh 30 kilograms. That weight that costs the car in fuel efficiency and handling, and mechatronics-minded engineers are seeking to reduce that burden.

28:02 Dr. Vantsevich seeks to develop a world class program in mechatronics at UAB, which will include courses at the bachelor's, master's and Ph.D. level. Newly offered courses include "introduction to mechatronics, design of robots and design of hybrid vehicles, the latter in partnership with The Southern Company. As electricity producers, power companies like The Southern Company have taken an interest in charging stations for electric cars and in the cars themselves.

29:07  The symposium starts on Sept. 8 and is formally titled The Agile Ground Vehicle Dynamics Energy Efficiency and Performance in Severe Environments International Engineering Symposium. It will be hosted by the UAB School of Engineering and Department of Mechanical Engineering, Barber Motorsports, Southern Company, the Birmingham Chapter of American Society of Mechanical Engineers and the International Society for Terrain Vehicle Systems.
                                                    
Speakers will include:
Other symposium participants will include Ford Motor Company, General Motors, John Deere and Volvo.
Conference registration is $250 for students and professionals from developing countries, $550 for professionals and $750 for exhibitors. Registration discounts are available to local companies and academic institutions. UAB students, faculty and staff may attend workshops at no cost, but must pay to attend the banquet. For more information, contact Dr. Vantsevich at vantsevi@uab.edu or 205-975-5855.